Large Scale CNC machining

Straightforward service and reliable Herkules quality

WaldrichSiegen Planer mill – Large parts

WaldrichSiegen Planer mill – Mid-sized parts

Union Millforce

Union PCR 160

RD&D Gantry

TOS VTL

Lucas HBM

Herkules P300-400

Absolute precision, individual services and quality performance – Herkules USA offers a great variety of large machining services for your individual applications. Values such as quality and efficiency have been characteristic features of Herkules machines for more than 100 years.

State of the art equipment and a skilled team of machinists guarantee high quality craftsmanship and excellent machining work. Herkules is experienced in managing complex machine projects thanks to our large variety of machines and tools. Our modern workshop is dedicated to producing core products and components for HerkulesGroup machines of all kinds. This shows our ability and knowledge to take on external production orders with specific needs and problem situations.

In all regards to large scale CNC machining projects you will find a reliable partner in Herkules with comprehensive machining capabilities and know-how.

Overview

Materials & Services

We process the following materials	Our services include
Carbon steel Castings Forgings Aluminum Stainless steel 3D printed material Tool steel, etc.	Turning Milling Blasting Painting Sawing Shearing Break press Welding Inspection

Engineering & Quality Assurance

Engineering	Quality Assurance
Autodesk® Inventor® GibbsCAM CAD/CAM Software	Faro arm Quantum S Faro arm Platinum Micrometers up to 48” Annual inspection of gauge blocks and measuring rods calibrated from an outside source (Accredited to ISO 17025 and ANSI/NCSL Z540)

Machining, Equipment overview & Capacity

Machining	Equipment overview	Capacity
Turning	Herkules P300-400	Horizontal turning part capacity: 28” (2.3’) dia x 120” (10’)
Turning	TOS VTL	Vertical turning part capacity: 86.6” (7’) dia x 53” (4.4’)
Milling	Union Millforce Union PCR 160 Lucas HBM	Horizontal mill part capacity: 138” (11.5’) x 157” (13’) x 59” (4.9’)
Milling	WaldrichSiegen Planer mill – Large parts WaldrichSiegen Planer mill – Mid-sized parts RD&D Gantry	Vertical mill part capacity: 590” (49’) x 137” (11.4’) x 68.8” (5.7’)
Blasting	Soda blast booth	20’ Wide x 38’ Long x 15’ High
Painting	Paint booth	18’ Wide x 32’ Long x 15’ High
Sawing	Behringer HBP430	17” Round x 17’ Long
Shearing	Wynsong Metal shear	½” x 10’ Mild steel (Non harden) up to ¼” x 10’ 304 Stainless steel
Forming	Guifil PE 30-100 Press break	20 Gauge & up to ¼” Radius x 96” (8’)
Welding	Burn table	4’ x 8’ Sheet

Turning Equipment

Herkules P300-400

Key Features	Capacity
Siemens control 60 kW Spindle power 13,200 lbs max. Weight limit Spindle = 0-500 rpm General part tolerances ±0.002”	28” (2.3’) Diameter x 120” (10’) 5 t max. Weight

TOS VTL

Key Features	Capacity
Siemens 840D Control 12 Tool turret 110 kW Spindle power Spindle = 0-300 rpm General part tolerances ±0.002”	86” Swing 49” Part height 78” Chuck 20 t max. Weight

Horizontal Milling Equipment

Union Millforce

Key Features	Capacity
Heidenhain TNC 530 Control Angle head 98” x 78” Rotary table 40 Pocket tool changer 70 kW Spindle power Spindle = 0-5,000 rpm General part tolerances ±0.0005”	157” X axis 102” Y axis 63” Z axis 59” V axis 20 t max. Weight

Union PCR 160

Key Features	Capacity
Heidenhain 530 CNC 98” x 78” rotary table 60 Pocket tool changer 70 kW Spindle power Spindle = 0-2,200 rpm General part tolerances ±0.0005”	138” X axis 157” Y axis 59” Z axis 27” W axis 59” V axis 20 t max. Weight

Lucas HBM

Key Features	Capacity
Heidenhain TNC 530 control 96” x 60” Manual rotary table 50 kW Spindle power Spindle = 0-1,200 rpm General part tolerances ±0.001”	144” X axis 120” Y axis 72” Z axis 58” W axis 20 t max. Weight

Vertical Milling Equipment

WaldrichSiegen Planer mill – Large parts

Key Features	Capacity
Siemens 840D SL 100 kW Spindle power 94 Tool capacity tool changer 6 Heads A1 Plate w/60 deg Taper A2 90 deg Right angle high torque A3 Straight A4 90 deg Right angle A5 B axis (servo operated) A6 Manual Gimbal B axis Spindle = 0-2,000 rpm General part tolerances ±0.001”	590” X axis 137” Y axis 68.8” Z axis 137” W axis 60 t. max Weight

WaldrichSiegen Planer mill – Mid-sized parts

Key Features	Capacity
Siemens 840 Universal milling head 60 kW Spindle power Spindle = 0-1,500 rpm General part tolerances ±0.002”	216” (18’) X axis 78” (6.5’) Y axis 37” (3’) Z axis (with head) 55” (4.5’) Z axis (without head) 30 t max. Weight

RD&D Gantry

Key Features	Capacity
Fanuc 15M control Angle head 60 kW Spindle power Spindle = 0-1,500 rpm General part tolerances ±0.002”	540” X axis 162” Y axis 39” Z axis (with head) 59” Z axis (without head) 60 t max. Weight

You need help for your specific problem situation or machining challenge? Our service team is here to help you. You can contact us at 1-724-443-8900 or send your inquiry to info@herkulesusa.com and we will work on your individual project.

You need help for your specific problem situation or machining challenge?

Our service team is here to help you. You can contact us by phone or e-mail and we will work on your individual project.

T: 1-724-442-8900

E-mail

Downloads

Brochure Contract manufacturing
(PDF, 0.8 MB)